Why We Were Shipping the Wrong Orders (And How ERP Consulting Fixed It)

A 15% error rate on shipping might not sound huge until you calculate the cost of returns and angry customers. A distributor we helped was losing their biggest client due to picking errors. ERP Consulting stepped in to tighten the flow.

The Scanning Solution

It wasn’t a people problem; it was a process problem. Barcode scanning at every stage cut human error by over 90%. The system simply wouldn’t let them ship the wrong item.

Real-Time Visibility for Customers

We integrated the shipping carriers’ tracking directly into the system. Customers started getting automatic updates.

  • Picker scans item.
  • Packer scans box.
  • System emails customer.

The result? Their customer satisfaction score went from 70% to 98% in six months. That’s a tangible ROI from ERP Consulting.